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Construction sites & tunnel factory

Preparation of the construction site

Before construction of the Fehmarnbelt tunnel could begin, the huge construction site had to be prepared with water, electricity, water channels and access roads so that it was ready for the contractors.

Around the construction site, over four kilometres of cycle paths and footbridges were built, which ensures that cyclists and pedestrians can easily and safely bypass the site during construction.

The picture shows what the area looked like before Sund & Bælt began building the factory and construction site in the area. It was mainly grassland on the coast.

Work harbour has a key role

The contractors' first task was to establish the huge work harbour at Rødbyhavn. The harbour plays a key role in the construction phase. Delivery of raw materials such as stone, sand, gravel and steel by sea to the construction site avoids extensive and heavy transport by HGVs.

Furthermore, the work harbour is needed for shipping out the finished tunnel elements.

On the German side at Puttgarden, a smaller harbour has been built to transport raw materials during the construction of the tunnel portal on the German side.

: The Danish tunnel construction site. Several work vessels and tunnel elements are moored in the working harbour.

The world's largest tunnel factory

The next step was to build the tunnel element factory itself. The factory at Rødbyhavn covers approximately 1.5 million square metres and has six production lines for the standard and special elements.

Slightly west of the production facility, a large accommodation area  has been built for the tunnel workers, together with office and administration facilities.

The tunnel factory on Lolland. Large concrete tunnel elements are produced in three large white halls. In front of the halls are water basins through which the elements are floated. Some elements float in the water.

Special vessels dredged the tunnel trench

The 18 km long tunnel trench, into which the elements will be immersed, has been dredged in the Fehmarnbelt. In total, 15 million cubic metres of sand, stone and soil have been excavated. The material has been transported to large land reclamation areas off the coast of Lolland. 

Specially designed dredging vessels conducted the dredging operation. In the coastal areas dredging barges with backhoes were deployed. Out in the deeper waters so-called grab dredgers and sand suckers were used.

A dredger at work on the water. The dredger is yellow.

How we are building the Fehmarnbelt tunnel

The Danish work harbour. Several smaller ships are moving around in it. In the background are the large white halls of the tunnel element factory.

Planning

Three men in orange work clothes are standing on the construction site. There is a crane in the background. In front of them lies reinforcing steel.

Construction phases

Visualisation of the immersion process of a tunnel element. Next to the immersed tunnel element is a diving robot to monitor the operation.

Building the tunnel